APPLIED BELL CURVEMANUFACTURING PLANNING
All products
INDUSTRY · 02 · TERRY TOWEL

ABC for Terry Towel

Weaving plans for terry mills, built on your loom categories, sorts, changeovers and weaving cutoffs. Planning for the rest of the route is in development.

5 MODULES1 SOLD STANDALONE
Terry loom — loop pile forming at the fell
THE PROBLEMS WE SOLVE

Where terry towel planning loses money today.

Dye lots that don't match demand

Yarn is dyed in lot sizes that leave shade remnants or short orders.

Changeovers decided loom by loom

Quality and size changes are sequenced by hand across many looms, so changeover time is never minimised.

Batches filled by rule of thumb

Dyeing batches are filled to capacity, not to due date or shade sequence.

One delay moves everything

A late yarn lot pushes looms, dyeing and dispatch, and nobody sees it until dispatch.

ADVANCED PLANNING & SCHEDULING · 05 MODULES

APS

Yarn Dyeing plans dye lots, Warping builds beams, the Loom Planner schedules weaving, then Processing and Cutting, Sewing & Packing finish the towel.

MODULES

Plans yarn dye lots against loom demand.

Plans warping, the preparatory stage that builds beams for the looms.

Assigns orders to looms and sequences them.

Plans post-weaving processing of the woven fabric.

Plans Cutting, Sewing & Packing, the last stage before dispatch.

SAVINGS ESTIMATE · TERRY TOWEL

What waste costs you today, and what you can save.

YOUR PLANT
YOUR WASTE TODAYPrefilled with industry-typical values. Adjust to match your plant.
Loom changeover downtime · Share of loom hours3.5%
Idle loom time · Share of loom hours7.0%
Late orders · Share past weaving cutoff22.0%
Expediting and penalties · Share of revenue12.0%
Planning effort · Hours per planner per week16 h
WASTE COST TODAY₹8.88 Crper year
REVENUE LOST5.6%of ₹159.60 Cr revenue
YOU CAN SAVE₹4.13 Crper year with ABC
BY SOURCECOST TODAYSAVING
Loom changeover downtime₹3.07 Cr₹1.23 Cr
Idle loom time₹2.23 Cr₹67.0 L
Late orders₹2.37 Cr₹1.56 Cr
Expediting and penalties₹95.8 L₹52.7 L
Planning effort₹25.0 L₹15.0 L
Sample industry figures, not your plant data. Your demo validates them against your own records.
Talk to Us

Bring one week of your real schedule.

We will show you what the solver would have done differently, line by line.

REQUEST A DEMOTalk to Us