APPLIED BELL CURVEMANUFACTURING PLANNING
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INDUSTRY · 01 · POLYFILMS

ABC for Polyfilms

Slitting plans for BOPP, BOPET and other film plants, built on your jumbo widths, machine limits and core rules. Campaign planning is in development.

2 MODULES1 SOLD STANDALONE
Primary slitter cutting a jumbo roll of film into customer rolls
THE PROBLEMS WE SOLVE

Where polyfilms planning loses money today.

Trim loss accepted, not minimised

Deckle combinations are worked out by hand, so the first plan that fits is the one that runs.

Knife settings changed more than needed

Patterns are built one at a time, so the slitter stops for setting changes a better plan would avoid.

Sign-off holds up the release

Extra rolls cut to save trim need a sales decision, and one slow answer holds back every order in the plan.

A plan that lives in one workbook

Planning depends on one person's spreadsheet. When they are away, planning stops.

ADVANCED PLANNING & SCHEDULING · 02 MODULES

APS

Campaign Planner decides what runs on each film line and when. Slitting Planner then decides how each jumbo roll is cut into customer rolls.

MODULES

Groups orders into production campaigns and sequences them across lines.

Converts master rolls into customer orders with the least trim.

SAVINGS ESTIMATE · POLYFILMS

What waste costs you today, and what you can save.

YOUR PLANT
YOUR WASTE TODAYPrefilled with industry-typical values. Adjust to match your plant.
Slitting trim loss · Share of output4.5%
Excess length waste · Share of output2.5%
Knife-setting changes · Share of slitter hours8.0%
Planning effort · Hours per planner per week14 h
WASTE COST TODAY₹12.33 Crper year
REVENUE LOST6.6%of ₹187.20 Cr revenue
YOU CAN SAVE₹4.95 Crper year with ABC
BY SOURCECOST TODAYSAVING
Slitting trim loss₹5.90 Cr₹2.65 Cr
Excess length waste₹3.28 Cr₹1.15 Cr
Knife-setting changes₹3.00 Cr₹1.05 Cr
Planning effort₹16.4 L₹9.8 L
Sample industry figures, not your plant data. Your demo validates them against your own records.
Talk to Us

Bring one week of your real schedule.

We will show you what the solver would have done differently, line by line.

REQUEST A DEMOTalk to Us